{"id":1970,"date":"2025-03-27T14:19:07","date_gmt":"2025-03-27T21:19:07","guid":{"rendered":"https:\/\/aamnation.com\/?p=1970"},"modified":"2025-03-27T14:19:07","modified_gmt":"2025-03-27T21:19:07","slug":"zeroavia-flexible-fuel-cell-test-shows-expanded-uav-vtol-capabilities-opens-up-range-of-new-applications","status":"publish","type":"post","link":"https:\/\/aamnation.com\/pl\/2025\/03\/27\/zeroavia-flexible-fuel-cell-test-shows-expanded-uav-vtol-capabilities-opens-up-range-of-new-applications\/","title":{"rendered":"Test elastycznych ogniw paliwowych ZeroAvia pokazuje rozszerzone mo\u017cliwo\u015bci UAV i VTOL, otwieraj\u0105c zakres nowych zastosowa\u0144"},"content":{"rendered":"<p><strong>Market-leading fuel cell system power densities achieved at unparalleled pace using innovative additive manufacturing techniques.<\/strong><br \/>\n<strong>Steep reductions in weight, volume and cost for aerospace applicable fuel cell systems alongside enhanced reliability.<\/strong><\/p>\n<p><a href=\"https:\/\/www.zeroavia.com\/\"><span data-contrast=\"none\"><span style=\"color: #0000ff;\">ZeroAvia<\/span><\/span><\/a><span data-contrast=\"auto\"> announced that its <a href=\"https:\/\/zeroavia.com\/superstack-flex-brochure\/\"><span style=\"color: #0000ff;\">SuperStack Flex<\/span><\/a>\u00a0highly-customizable LTPEM fuel cell architecture has achieved over 1.0kW\/kg specific net power at a full system level, including thermal management system, and has been successfully demonstrated in a 150kW net power configuration for a major customer.\u00a0<\/span><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559740&quot;:276}\">\u00a0<\/span><\/p>\n<p><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559740&quot;:276}\">\u00a0<\/span><span data-contrast=\"auto\">The industry leading testing results have been made possible thanks to ZeroAvia\u2019s innovative use of additive manufacturing techniques and will expand UAV \/ VTOL capabilities of the systems, as well as opening new applications in aerospace and other sectors.\u00a0\u00a0<\/span><\/p>\n<p><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559740&quot;:276}\">\u00a0<\/span><span data-contrast=\"auto\">Using selective laser sintering (SLS) powder-bed additive manufacturing processes, ZeroAvia has been able to perform high velocity cycles of design, build and test, and quickly combine typical parts or their functions into new monolithic structures. The key parts in the SuperStack Flex\u2019s balance of plant \u2013 Anode, Cathode and Coolant Manifolds, thermal management, humidification and air compression systems \u2013 have been reduced from over 200 parts to less than 100, with ~50% weight and volume reductions. Fewer parts mean lighter, more compact, more reliable and less costly systems.\u00a0\u00a0\u00a0<\/span><\/p>\n<p><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559740&quot;:276}\">\u00a0<\/span><span data-contrast=\"auto\">The ZeroAvia SuperStack Flex is a modular fuel cell power generation platform that can be scaled up or down between 100kW and 600kW net total continuous power applications. The lightweight, aviation optimized balance-of-plant, has been developed as a best-fit approach for many Unmanned Air Vehicles (UAV) with further potential applicability across aerospace and in marine and ground vehicles.\u00a0\u00a0<\/span><\/p>\n<p><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559740&quot;:276}\">\u00a0<\/span><span data-contrast=\"auto\">As well as its flexibility for different power requirements, the SuperStack Flex design enables separation of the core systems, meaning it can be highly versatile and efficient to integrate into different airframes, overcoming space constraints.\u00a0\u00a0<\/span><\/p>\n<p><span data-ccp-props=\"{&quot;201341983&quot;:0,&quot;335559740&quot;:276}\">\u00a0<\/span><span data-contrast=\"auto\">The flexibility of the SuperStack Flex system enables customers to incorporate the technology and accelerate their R&amp;D on fuel cell powered platforms. ZeroAvia\u2019s focus on certification of its fuel cell engines and its traction with the CAA and FAA, provides confidence to customers working towards regulatory approval of their platforms.\u00a0<\/span><\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>Market-leading fuel cell system power densities achieved at unparalleled pace using innovative additive manufacturing techniques&#8230;.<\/p>","protected":false},"author":165558846,"featured_media":1972,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_crdt_document":"","om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":3941,"font":"","enabled":false},"version":2},"_wpas_customize_per_network":false,"jetpack_post_was_ever_published":false},"categories":[1367],"tags":[1395,1393,1392,1398,1394,1402,1396,1397,1401],"class_list":["post-1970","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-tech","tag-aam-evtol","tag-aam-international","tag-aam-nation","tag-aam-uam-business","tag-evtol","tag-technology","tag-uam-evtol","tag-usa-aam","tag-vertical-flight-society"],"aioseo_notices":[],"jetpack_publicize_connections":[],"featured_image_urls":{"full":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?fit=1200%2C700&ssl=1",1200,700,false],"thumbnail":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?resize=150%2C150&ssl=1",150,150,true],"medium":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?fit=300%2C175&ssl=1",300,175,true],"medium_large":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?fit=640%2C373&ssl=1",640,373,true],"large":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?fit=640%2C373&ssl=1",640,373,true],"1536x1536":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?fit=1200%2C700&ssl=1",1200,700,true],"2048x2048":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?fit=1200%2C700&ssl=1",1200,700,true],"trp-custom-language-flag":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?fit=18%2C12&ssl=1",18,12,true],"newspack-article-block-landscape-large":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?resize=1200%2C700&ssl=1",1200,700,true],"newspack-article-block-portrait-large":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?resize=900%2C700&ssl=1",900,700,true],"newspack-article-block-square-large":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?resize=1200%2C700&ssl=1",1200,700,true],"newspack-article-block-landscape-medium":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?resize=800%2C600&ssl=1",800,600,true],"newspack-article-block-portrait-medium":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?resize=600%2C700&ssl=1",600,700,true],"newspack-article-block-square-medium":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?resize=800%2C700&ssl=1",800,700,true],"newspack-article-block-landscape-intermediate":["https:\/\/i0.wp.com\/aamnation.com\/wp-content\/uploads\/2025\/03\/ZeroAvia-Flexible-Fuel-Cell-Test-Shows-Expanded-UAV-VTOL-Capabilities-Opens-Up-Range-of-New-Applications.webp?resize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