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ZeroAvia Flexible Fuel Cell Test Shows Expanded UAV & VTOL Capabilities, Opens Up Range of New Applications

Market-leading fuel cell system power densities achieved at unparalleled pace using innovative additive manufacturing techniques.
Steep reductions in weight, volume and cost for aerospace applicable fuel cell systems alongside enhanced reliability.

ZeroAvia announced that its SuperStack Flex highly-customizable LTPEM fuel cell architecture has achieved over 1.0kW/kg specific net power at a full system level, including thermal management system, and has been successfully demonstrated in a 150kW net power configuration for a major customer.  

 The industry leading testing results have been made possible thanks to ZeroAvia’s innovative use of additive manufacturing techniques and will expand UAV / VTOL capabilities of the systems, as well as opening new applications in aerospace and other sectors.  

 Using selective laser sintering (SLS) powder-bed additive manufacturing processes, ZeroAvia has been able to perform high velocity cycles of design, build and test, and quickly combine typical parts or their functions into new monolithic structures. The key parts in the SuperStack Flex’s balance of plant – Anode, Cathode and Coolant Manifolds, thermal management, humidification and air compression systems – have been reduced from over 200 parts to less than 100, with ~50% weight and volume reductions. Fewer parts mean lighter, more compact, more reliable and less costly systems.   

 The ZeroAvia SuperStack Flex is a modular fuel cell power generation platform that can be scaled up or down between 100kW and 600kW net total continuous power applications. The lightweight, aviation optimized balance-of-plant, has been developed as a best-fit approach for many Unmanned Air Vehicles (UAV) with further potential applicability across aerospace and in marine and ground vehicles.  

 As well as its flexibility for different power requirements, the SuperStack Flex design enables separation of the core systems, meaning it can be highly versatile and efficient to integrate into different airframes, overcoming space constraints.  

 The flexibility of the SuperStack Flex system enables customers to incorporate the technology and accelerate their R&D on fuel cell powered platforms. ZeroAvia’s focus on certification of its fuel cell engines and its traction with the CAA and FAA, provides confidence to customers working towards regulatory approval of their platforms. 

 

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EVHNews
Electric-Hybrid E Automotive, E Aviation, E Marine Technology & Future Innovative Electric-Hybrid VTOL Aerospace Tech News Around The World! EVHNews.com is a dedicated global digital Technology platform for EVVTOL a Global EV / Hybrid Automotive, E-Aviation, E-VTOL, E-Marine Future Technology Industry Show & Expo Event Organization where the world biggest EV & E-VTOL brands invest in the future of transportation. EV H News is committed to the Electric Vehicles & EV-Hybrid Automotive, E-Aviation E-VTOL-UAV E-Marine, industry including e-mobility e-semi & e-truck. This digital platform will include reviews and resources from global industry leaders, many with a focus on clean blue technology and alternative fuels where applicable. EVH news platform is for all to have access to the tools and information available for the future for breakthrough e-technology of the e-automotive, e-aviation, e-marine, e-motorcycle e-semi & e-truck e-motorsport industries. About EVVTOL • EVVTOL a new corporation branding itself as the most Influential global future technology show / expo event organization by strategically positioning itself to successfully facilitate EV and VTOL transportation industry clients with their needs! • EVVTOL’s goal is to showcase the EV & VTOL industry and introduce the major EV & VTOL vehicles and component manufactures in the e-tech world by unveiling and displaying cutting-edge EV & E-VTOL technology. • EVVTOL mission is to introduce multiple technology shows & expos including influential high-level EV business summits based on the dual themes of business engagement with key manufacturers working in the EV & E mobility Industry, energy vehicle information technology and charging infrastructure Industry. These events are excellent opportunities to learn about and discuss the latest future transportation technology advancements in EV& VTOL industry, and the battery energy challenges that still remain. (evvtol.org) 877-4EV-VTOL (877-438-8865)

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